Fast Production Onion Packing Machine

We have FOUR different options for packaging onions.  Our solutions are super fast and the results are a highly visible and excellent quality package.

Packaging options pictured below (from left to right)  the ‘Girsac’ (picture 1 and 2), the ‘Ultrabag’, the ‘Inline’ pack (picture 3 and 4), and the ‘Clip2Clip’ pack.

img_sist_env_girsac_m_0Onion Girsac      IMG_7774

In Line Weld (1)Asda Onions 2Onions Clip2Clip 3

For further information on the packs featured in this article, please contact Xact on 0151 479 3020 or email info@xactpack.co.uk

New! REV Vega Netting machine!

If you need a versatile automatic net packing machine then the Rev Vega could be the machine for you.  Suitable for a wide range of products (vegetables, citrus and fruits) in weights up to 2 kg, punnets, trays and small cartons in tubular net (both with knitted and extruded net). The machine can apply a wineglass label and a tape which can be used as a handle.

Features:

  • Flexibility – suitable for both loose products and punnets
  • Versatile – Suitable for: oranges and citrus, courgettes, peppers, cucumbers, aubergines, carrots, apples, melons, avocado, , pears, onions, garlic, potatoes, chestnut, mushrooms.
  • Gentle Handling – horizontal design, no drops
  • Labelling – wine glass label, direct thermal print
  • Promotions – optional promotional ribbon (which can be used as a handle)

 

Click here to find out more about the Rev Vega Machine. 

To download the specification sheet, please click here.

For further information on the Rev Vega machine please call Xact on 0151 479 3020 or email info@xactpack.co.uk

Latest Inline Netting System – No Metal Clip!

High Product Visibility and Fast Production!

The ‘Tiger’ is the only machine that can make In Line packs without a metal clip, making it both economical and ecological.

The Inline packs have a strong visual impact giving high visibility of the contents inside.  The machine is extremely easy to use and operated by a large colour touch-screen control panel which can be used by unskilled personnel. The pack is sealed by the ‘thermo welding system’ meaning there is no need for a metal clip.

Material used to make the pack is extruded tubular net and PE film width of 40 mm. This makes the finished product one of the cheapest on the market.

Suitable for: garlic, onions, limes, lemons, citrus fruits in general, chestnuts, etc.

Features of the Rev Inline Pack ‘Tiger’ Machine:

  • Fully recyclable
  • Small tube system for garlic
  • Fast in production
  • Welded film, no metal clip needed
  • 2 x films = promotional options
  • Efficiency – twin netting system
  • Inbuilt counting machine as an optional extra
  • Thermal transfer print

PLEASE CLICK HERE FOR FURTHER INFORMATION ON THE REV TIGER IN LINE NET PACKING MACHINE 

 

To download the specification sheet, please click here.

For further information on the Inline Rev Tiger machine please call Xact on 0151 479 3020 or email info@xactpack.co.uk

Premium Spirits Producer Eliminates Costly Government Fines with Matthews’ MPERIA™

A worldwide manufacturer of premium spirits paid costly control agency fines due to incorrectly printed state/government codes on its shipping cartons. These codes were manually programmed on production lines and errors were common. The manufacturer wanted to eliminate these errors and fines by housing all current state codes in a central database and having a marking system that automatically pulled and printed only the most up-to- date and correct information.

Solution
After the manufacturer had eliminated other marking systems for being too expensive or incompatible with its SAP database, Matthews Marking Systems proposed its universal print controller, MPERIA™. Matthews’ solution was to have MPERIA™ act as a “print server” for the company’s SAP database and its existing production line printheads. In total, 4 MPERIA™ controllers were required (1 controller for every 2 production lines) and Matthews wrote a custom plug-in that managed the customer’s internal database and existing printheads.

Results
By utilising MPERIA™, the premium spirits manufacturer can accurately code each shipping carton and therefore eliminate coding errors and costly liquor control agency fines. The company also reduces downtime associated with message changeover, as MPERIA™ automatically pulls updated information from SAP. As a result of this successful partnership with Matthews, the company is looking to expand this solution to 3 additional plants and replace its current printheads with Matthews’ VIAjet™ T-Series.

For further information about MPERIA™ and our range of printing technologies, please click here or call Xact on 0151 479 3020 or email info@xactpack.co.uk

Marking Timber and Engineered Wood Products?

Marking Timber….? Why not give Xact a call?

Our robust systems provide dependable long-term performance and reliability in the most demanding operating environments for the application of variable product information such as; product description, dimensions, specification, species, structural ratings, date, time & shift codes, CE marking, as well as industry and company logos. 

Typical applications include:

– Planed timber
– Rough sawn timber
– Treated and un-treated timber
– OSB
– Joists & Frames
– Chipboard, Plywood & MDF
– Stacked Timber

Key features (click here)

Watch a video of the machines in action (click here)

For more information on our range of solutions, an evaluation of your own product marking requirements, print samples or on-site demonstration, please contact Xact on 0151 479 3020 or emailinfo@xactpack.co.uk

Coding and Marking for the Concrete and Clay Industry

Marking concrete or clay….?  No problem with Xact!

Xact’s robust designs ensure our systems provide long-term reliability and consistent print quality in the most demanding production environments, offering resistance to dust, vibration and varying operating temperatures.

Eliminate manual intervention and enhance quality management systems for the application of variable product information such as product names, codes, description, specifications, batch numbers, counts, date & time codes, density, CE marking, strength, barcodes as well as industry and company logos.

Key features (click here)

Video of our machines in action (click here)

For more information on our range of solutions, an evaluation of your own product marking requirements, print samples or on-site demonstration, please contact Xact on 0151 479 3020 or email info@xactpack.co.uk

Xact – Cementing Relationships With The Construction Industry

A company producing bagged aggregate products needed an inline printing system for applying the product ID comprising of a product name and traceability codes to their plastic packaging.

The customer stipulated it was essential the proposed system could provide a large high quality print format (to aid visibility of the codes when bags are palletised) as well as meeting the tough operating environments of the plant (dust, vibration and variable operating temperatures).

Our competitors were offering CIJ (continuous ink jet) printing technology. This was also an option available within the range from Xact.

Instead, Xact proposed the latest V-series printing system which, in comparison to CIJ technology, not only increased the legibility of the codes but also significantly reduced initial investment and operating costs moving forward.

The V-series is also the most industrial printing technology on the market so the tough operating conditions of the plant were no issue to long-term performance and reliability

Xact’s years of expertise within the industrial sector and in-particular our knowledge of coding & marking construction products, provided added confidence to move forward with Xact.

For further information about MPERIA™ and our range of printing technologies, please call Xact on 0151 479 3020 or email info@xactpack.co.uk

Click below to see a video of the machine in action:

[vc_video link=”https://vimeo.com/166007198″]

 

 

New MPERIA™ Measures Up To The Timber Industry

A leading manufacturer of roof trusses and other timber products approached Xact looking for a printing system to apply the product ID for traceability and to meet the new CE requirements of the industry. The customer wished to replace their current printing unit as it was proving unreliable and costly to maintain.  In addition to this, the customer had been quoted thousands for the line builder to re-write the program on the line to provide compatibility with a new printing system.

The product ID (comprising of a length measurement) is applied during the automated cutting and measuring process on the line. The information is generated not only for the end-user and general plant traceability, but also for new CE requirements of the industry. The product length is downloaded to the printer from the operating system controlling the cutting & measuring process on the line. The marking process was previously being completed by another printing system networked to the line.  Xact’s solution was the installation of  MPERIA™ and VIAjet V-Series print head with emulation plug-in.

WHY CHOOSE XACT?

  • Xact were able to eliminate this cost by proposing our new MPERIA controller loaded with a plug-in which emulates the current download and converts the string which is compatible with MPERIA™ operating system.
  • This flexibility not only eliminated the high cost to modify the software on the line but also downtime on implementation, and also meant no additional hardware was required.
  • In addition to the above, the implementation of the latest V-Series 8000+ print head has significantly improved print quality and reduced operating costs. The head is the most robust on the market so despite the harsh operating environment long-term reliability and consistency of the marking process is another significant advantage to the customer.
  • The customer is also aware of our VIAjet L and T series high-resolution print heads within the range, also operated through the MPERIA™ operating system. So, with the success of the V-Series the customer is reviewing other plant applications for these systems also.
  • MPERIA V, L and T series printers are proven across all sectors of the Timber Industry for applications including general product ID’s, to logos, graphics and barcodes.

For further information about  MPERIA™ and our printing technologies, please call Xact on 0151 479 3020 or email info@xactpack.co.uk

Click below to see a video of the machines in action

[vc_video link=”https://vimeo.com/166008035″]

 

MPERIA™ – The Complete Coding Solution For All Packaging!

Xact recently installed an MPERIA™ system for a company producing firelighting products (solids and fluids).  The client wanted a combined system for the coding of primary and secondary packaging.  Our solution offered exceptional print quality in a challenging industrial environment for the printing of production dates, batch codes and outercase coding comprising of company logos, barcodes, product description and specification.

The MPERIA VIAJet T and L Series printers are the latest industrial ink-jet technology available.  The T-Series is the high resolution inkjet (piezo) and the L-Series is the high resolution thermal inkjet (TIJ).  The entire systems provide exceptional versatility and print quality for applications to porous and non-porous materials in challenging packaging and industrial environments, such as this example.

The system is controlled by MPERIA™, which is a production line coding management system able to manage multiple print technologies across multiple production lines.  In this case MPERIA™ was set up to control the L and T series print heads. The L-series completes the cap coding process on the bottles, comprising of a production date and batch code. The T-series heads are used for the outer case coding process on three production lines with the application comprising of product description, specification, date and times codes, company logos and barcodes.

IMG_2428

WHY CHOOSE XACT?

The Key to the clients decision making process and subsequently choosing Xact was the unrivalled flexibility the MPERIA™ system provided the business.

This included:

  • The ability to control all marking processes across multiple production lines from one user interface, irrespective of the marking technology required
  • Seamless control and management of the marking process over an Ethernet network to PC’s located in the main office, including a VNC set-up, which provides the customer with complete visibility and control of all marking processes across the plant without having to visit the production area. This has eliminated coding errors and improved operating efficiency
  • In addition to the above, local control is also provided at the line for added security and flexibility
  • The scalable design and ease in which MPERIA™ can be expanded as their business grows was another significant advantage to the customer. A future-proof system that ensures their investment is secure.

In addition to the above, the intuitive MPERIA™ software along with the exceptional control and quality of the print formats were also key to the decision making process.

For further information about  MPERIA™ and our printing technologies, please call Xact on 0151 479 3020 or email info@xactpack.co.uk

 

Click below to see a video of both machines in action.

[vc_video link=”https://vimeo.com/165565140″]