Automatic Handling Solutions

The demand for automating handling processes and being more efficient is becoming more prevalent. Using our automated packing systems and robotic automation will not only save you money by reducing operator costs, you will increase the quality, efficiency and consistency of your set up.

We provide everything from stand-alone robots to full automated systems embedded in existing production lines. Our solutions comprise ‘Robot Palletising’, ”Stacking’ and ‘High Speed Pick and Place’.

All our solutions have an integrated process control built with the latest robotic software, product and pallet handling conveyors. Covering all industries and providing full service and support, there has never been a better time to discover how our systems could work for you.

For more information click here:
https://xactpack.co.uk/automated-robotic-solutions/

Call today on 0151 479 3020 for more information.

Go Bananas for our new Automatic Taping Machine!

We are delighted to introduce our new automatic taping machine – the Rev Condor! This machine will automatically place a durable and fully recyclable paper, PP or compostable adhesive tape around bunches of bananas! The new packaging is 100% recyclable and is a more sustainable alternative to plastic bags used in the sector. The Condor is suitable for taping leeks, celery, coconuts, pineapples and small watermelons.
Packaging with a minimal tape is a sustainable and environmentally friendly way of packaging this type of produce and not only that, the minimalist packaging but it also maintains the product quality as they can ripen in their natural state. The tape packaging can be used for branding.

For more information click here:
https://xactpack.co.uk/product/prepack/automatic-packing-machinery/automatic-taping-machine-bananas/

Call Xact today on 0151 479 3020 for more information.

Dual Handle Pack, Ultra Lightweight, 100% Recyclable, No Metal Clip!


The new ‘Dual Handle’ net bag is our lightest ever package weighing only 3g!  Not only that, but this attractive looking packaging is 100% recyclable, has a useful easy to carry handle (on one or both sides).  Produced with the GirBagger or the GirBagger Speed Line

The Dual Handle Pack is suitable for a wide variety of produce including citrus, avocados, apples and onions.   

Click here to read more: https://xactpack.co.uk/product/prepack/net-pack-styles/dual-handle-pack/

Call Xact today on 0151 479 3020 for more information.

 

GirBagger Speed Line – The Best Net Packing Machine Ever Made

The Worlds most versatile machine makes up to 10 different net bag styles.

The new GirBagger-S is an improved version that has been developed after 15 years of experience and 3.000 units sold worldwide, and sets a benchmark in the horticultural sector.

Giró presents a bagger that overcomes the GirBagger reputation range as a key element in the packaging lines.  The new GirBagger Speed Line achieves outputs up to 36 bags per
minute, in 1kg Ultrabag packs.  The increase in speed compared to the previous generation of GirBagger packaging machines reaches up to 30%. The use of consumables (net, film and labels) in high capacity reels, allows autonomy of up to 2 hours of uninterrupted operation.

Versatility
It is not necessary to invest in a machine for each type of package that you want to make. The GirBagger-S can make up to 10 different types of packaging. Thanks to the scalability of the design, optional kits can be added to adapt the bagging machine to the need of the customer. A moderate initial investment in a basic model can be complemented in the future to obtain a more versatile packaging machine.

GirBagger bagging machines are suitable for the packaging of multiple fruits and vegetables of different nature and quality such as oranges, tangerines, lemons, avocados, apples, potatoes, onions, mangoes, etc. It can be equipped with up to three different labelling systems: by thermal transfer, printing of thermal adhesive labels or by the donation of pre-printed adhesive labels.

Reliable and Easy to Operate
An industrial machine must be a reliable element in the production chain. It should not cause problems to those who must operate it. The new GirBagger-S has been designed with the mentality of being a machine of great reliability, robust and easy to operate and maintain. All the critical elements and devices have been carefully studied, designed and manufactured to avoid productive failures and stoppages. The large 10” full colour touch panel incorporates step by step operator guidance system to enhance the user interface by make it easy and intuitive.

Everything Under Control
Knowing the behaviour of the machine at all times is key to planning packaging properly. The new GirBagger-S is equipped as standard with a GirControl integrated in the machine itself. The GirControl is an application that allows real time monitoring to know all the production statistics. It also offers detailed information of all the stoppages and breakdowns. By connecting the machine to the local network or the Internet, it is possible to manage the GirControl information from any other computer, without the need for any other device or intermediate element. Only if you have several machines is it advisable to us an external GirControl unit that allows the integration of all the data to know the performance of the entire production line.


A Solution for Every Need

There is a GirBagger-S model for every need depending on the type of packaging that you want to produce. In addition, the modularity of the GirBagger-S range allows adding kits after the acquisition of the machine to be able to make other types of containers. Shortly, soft versions for delicate fruit will be released.


For further information please contact Xact on 0151 479 3020 or email info@xactpack.co.uk

Giro Systems: Sustainable Packaging. How to sell fresh produce without harming the environment!

There is ever increasing concern about conservation and the environment. At Giro, the world leader for fresh produce packaging, there is a responsibility to provide solutions. The net package is one of the most sustainable that can be found among other consumer products and in particular food ones. The unique breathability and visibility of the net package does not only make the produce inside keep their natural properties, but they are displayed to the consumer in their best light, the most natural state possible. The current net bag weighs between 1.8kg and 10g to fit 1kg of fruit, a lot lower ratio in comparison to most packages in the food industry. The net bag has a lower carbon footprint when compared to other packages e.g. paper or cardboard.

Plastic and recyclability
The recyclability of plastic is undoubted from the technical point of view. Any thermoplastic can be re-melted and take other forms and uses through the known transformation techniques. However, the recyclability of a material does not only depend on the technical possibility but there is also a social education to properly separate household waste and organise the collection, selection and recycling systems and processes. These are key aspects in order to understand that packages, or plastic in particular are not the problem but the key is the legislation in a circular economy and an appropriate education.

We could say that, from a purely technical point of view any thermoplastic is recyclable and from an economical point of view it is recyclable when there is a suitable system to collect, classify and recycle. In many cases, since the classify-recycle and plastic obtaining process for new applications has not been established for economic reasons, energetic valorisation is the chosen one, in other words, the use of plastic collected as fuel for the production of energy. For this reason, the recyclability of thermoplastics depends on the systems and legislations in place.

Are Biodegradable or compostable materials the solution?
Biodegradable and compostable are different terms. Both biodegradable polymers and the compostable ones are decomposed by the action of microorganisms such as bacteria, fungus and seaweeds.

The main difference between both terms is in the deterioration time and conditions. Overall, a compostable material has a greater degradation by the environment than a biodegradable material.

A compostable material is always biodegradable but not the other way round.

To consider a material as compostable it should not leave fragments that last more than 12 weeks in the residue, it must be degraded within a determined time and proportions to established conditions, it cannot contain heavy Metals or toxins and the resulting compost must allow the growth of plants in a similar way to the one would grow in natural conditions. The mentioned requirements make compostable materials can be discarded in the organic waste bin and processed, a posteriori, in the composting plants for the production of compost.

Are these materials the ultimate solution?
Biodegradable/compostable plastics provide new opportunities, but also raise new risks and threats.

The lack of clear labelling or marking for consumers, as well as an appropriate collection and treatment of the waste, could aggravate the problem of the presence of plastic in the environment and create problems for recycling.

Due to the origin of renewable sources (corn, potato, rice, etc.) if there is substitution, largely of current plastics by these materials, it could jeopardize the food safety of producing regions and influence in the price rises of these agricultural raw materials.

The technical characteristics of packages produced with these materials are lower to the ones obtained with current plastics.

Bio/compost plastics are around 3 to 4 times more expensive than their counterparts obtained from the oil, for this reason, in many occasions the market does not want to assume this cost difference.

As a world-wide leader of fruit and vegetable packaging, Giró is currently in the final stages of development of a new range of compostable products for customers wanting this as an alternative. According to what is explained in the previous points, these materials are not the main sustainable solution advised by Giró. Our recommendation is in line with the recommendations of the European Commission that states: “A sector of intelligent, innovative and sustainable plastic where the design and the production fully respect the needs of reuse, repair and recycling”.

EcoGiró: Giro’s solutions for Sustainability and the Environment
Giró has outlined three proposals for sustainable packaging alternatives, two of them based on lightweight recyclable plastic containers and the third based on compostable materials.

The recyclable solutions allow a wide range of packaging typologies and the thermoplastic materials are polyolefins.

The compostable solution uses certified compostables. Nowadays, it is possible to produce compostable clipped bags, but in the future, it will also be possible to produce compostable thermal welded bags. Compostable bags must be deposited in an organic compostable container after use.

PLEASE CLICK HERE FOR PDF

For further information please contact Xact on 0151 479 3020 or email info@xactpack.co.uk

EASYOPEN: The new “open and close” system for the Ultrabag net package

The new Easy Open system designed by Giró means you can open and close the bag easily and comfortably.

As part of the ongoing research and development from Giro, Nielsen research company were commissioned to find out from consumers what is the most important feature in a net bag. The results were conclusive and prove that consumers prefer net bags over other packaging options (plastic bags, paper or punnets) as visibility, breathability are the most important attributes in fruit packaging.

One in four consumers believes that the “open and close” feature is needed from a net bag hence the latest innovation from Giro! The Easy Open net bag, offers the consumer an unbeatable packaging system for fruit that integrates all the main benefits that consumers want in one bag: visibility, breathability, easy to carry and now easy to open!

Once opened, you can easily take out the number of fruits you require then using the adhesive tag you can easily reseal the bag

The Easy Open System is created using the GirBagger UB Machine

The Easy Open system can be installed in any Girbagger UB model, that means UB-50, UB-60 and UB-65 both in the first generation and the latest Speed Line model. Easy Open kit consists of a net cutting device, a registered label applicator and the software to control these devices. With these elements the GirBagger can make Ultrabag packs with the Easy Open feature, without forgetting that the GirFilm used for the packs must include the flap dye cut..

Please watch our presentation video below: 

For further information please contact Xact on 0151 479 3020 or email info@xactpack.co.uk

GirBagger: 10 Packaging Styles With One Machine

With more than 2,000 units sold worldwide, the GirBagger machine is our best seller and the market leader in the horticultural packaging business.

The GirBagger can produce up to 10 different types of bag styles. No other machine on the market has this flexibility. With the Girbagger you can optimise your investment in your machinery, not only due to the cost of it but also for the floor area saving.

The GirBagger is suitable for a whole range of products such as potatoes, onions, oranges, tangerines, kiwis, avocados, lemons, apples or peaches.  It is a sophisticated and intelligent machine which has the ability to interconnect many elements or devices, such as intelligent recognition system supplies (SCS) and interconnection with GirControl Plus.

The GirBagger machine is adaptable and can grow with your needs. You don’t need to start with the most equipped and expensive model, but any model can be modified according to the desired package results.

For further information about the GirBagger or to see some sample packages please click here or contact Xact on 0151 479 3020 or email info@xactpack.co.uk

‘EXACT 100’ Citrus Weigher

Save up to 12 tonnes of fruit per year with the BEST citrus weigher in the world!

The new ‘Exact 100’ is destined to be the best citrus weigher manufactured ever with its new innovative design.  Giró’s engineering team have invested more than 5 years of research and development to achieve an outstanding product which will become a breakthrough in the fruit processing business.  The Exact 100 is a high productivity and extremely accurate dynamic weigher combining the best features of both dynamic and static weighing technologies.  It has an innovative system based on robotic fingers that give the exact dose of fruit to each bucket. This bucket feeding can be done at high speed allowing to fill up to 48 pieces per second in the 8 buckets.  The high capacity buckets are driven through different carousels with a precise continuous movement. The brand new driving system is smooth and free of undesired vibrations.

State of the art in static feeding system: 

The ‘Exact 100’ has the most advanced feeding system with 8 “V shape” vibrating channels and 8 robotic holding fingers array accurately delivers all pieces towards the loading buckets. It enables a high fruit feeding pace: 3 pieces every 0.5 sec. Totalling 24 pieces bucket load by using 8 channels.

Highest accuracy dynamic weighing system:
The 4 bucket channels are driven by a revolving chained carousel through 4 weighing gates (equipped with 2 load cells each). The system uses 20 out of 68 buckets to attain the best weight combination, ensuring a 10 g accuracy on each weighed batch.

A new and smart mechanical driving system together with a sophisticated algorithm help achieve best bucket feeding according to the fruit caliber and target weight. Balanced bucket feeding is vital in order to have the correct possible combinations to find the target weight.                       

Easy maintenance, accessibility and hygiene

Another important aspect which Giró engineers focussed on when designing the Exact 100 is its easy maintenance and cleaning. In addition to employing robust and reliable mechanical systems and easy accessibility to the components that may require maintenance, it is also designed for simple and effective cleaning. The 68 buckets of Exact 100 can be easily removed using only one hand.  An automatic washer-sanitising machine will be launched with the machine which is ideal for both cleaning and sanitising the buckets increasing the lifespan of the machine.

The Exact 100 is a very versatile machine because it has 4 bidirectional output belts that enable it to feed a multitude of packaging machines.  It is possible to install four GirBagger machines or it can feed 3 GirBagger and 2 clipping machines like CA-9s or CA-10.

For further information on the Eact 100 please call Xact on 0151 479 3020 or email info@xactpack.co.uk

New!  Handle Bag!

Xact / Giro have expanded their range of net packaging systems with the launch of the new ‘Handle Bag’.  Fully recyclable and suitable for most types of produce, this is great news for supermarkets!

This new concept adds to the range of net bags already produced by the Girbagger machine available from Xact.  The ‘Handle Bag’ is Ideal for a horizontal display at the point of sale and is able to hold weights from 300g to 1.5kg!  The upper side of the film is used as a handle for easy carrying , welded at both ends which allows both sides to be sealed.

“We are delighted with the results of the ‘Handle Bag’ and market research indicates this is going to be extremely popular across the UK for a variety of fresh produce”, says Xact’s Director Paul Bennion.

With its attractive design, excellent visibility of the product, horizontal presentation and a suitable large surface to for advertising expect to see the ‘Handle Pack’ in supermarkets soon.

Handle Bag 2

Contact Xact for more information on 0151 479 3020 www.xactpack.co.uk

Award Winning Farm Shop Increases Sales With Xact Net Packing Machine

Blackerhall Farm is an award winning farm shop producing and selling locally produced fruit, vegetables and meat.  Covering five generations, the family business, now owned by the Garthwaite family, were awarded UK Farm Retailer of The Year in 2014.  Established in 1999, the farm has a farm shop with butchery, bakery, delicatessen, wine loft, gift houses and café.  More than 80% of everything they sell in the shop is produced by themselves.

The locally grown produce on the farm is available to buy from the greengrocers in their Farm Shop.  The produce includes broccoli, purple sprouting broccoli, sweetheart and savoy cabbage, kale and swede.

As part of the high quality shop merchandising, the owners were looking for a professional way to display and sell their produce.

“Our FT14 manual netting machine enables us to do what the big supermarkets do!  The end product has a practical and professional look and feel to it and the machine is so easy to use.” Edward Garthwaite, Managing Director, Blackerhall Farm

The machine needed to be able to produce a certain number of packs a day, switching between sprouts, potatoes or other products depending on what needed to be packaged at the time.  As well as having a certain budget for the packaging machine, the end produce needed to look professional as well as being practical.

After visiting the site, Xact Prepack Sales Manager, Paul Bennion decided that an FT14 manual netting machine would fit the bill.

The FT14 manual  machine cutsseals and prepares for the next net pack in one easy operation.  The end product is a high quality presentation at an affordable price.  It is ideal for all types of fruit and veg.

OUTCOME

Sales of the produce packaged using the FT14 at Blackerhall Farm have increased.  This is due to being able to display produce more effectively and therefore sell more.  The management are really impressed with the machine, the results it gives, its ease of use and reliability.

WATCH OUR SHORT DEMONSTRATION VIDEO HERE

For further information please contact Xact on 0151 479 3020 or email info@xactpack.co.uk