A leading manufacturer supplying a range of products to the building industry contacted Xact needing a coding solution for its fibre cement roof slates.  The company, with its own fibre cement processing and metal forming operation, required large high-quality print formats (to aid visibility of the codes when the slates are cured).  The harsh operating environments and the requirement to print from underneath the product added to the complexity of the printing needs.

Xact proposed the MPERIA™ V-Series system operating four print heads.  The multi-lane printing solution is capable of applying product specification and traceability codes to the underside of the roof slates.

Additional Info

Key to choosing Xact was the flexibility our MPERIA™ system offered the business, such as the ability to operate multiple print heads from a single controller and ink delivery system.

Other factors influencing their decision-making process were;

• Our competitors were offering CIJ (continuous ink jet) printing technology. This was also an option available within our own range but not recommended for this application or environment. Instead, we proposed our MPERIA™ V-series printing system which, in comparison to CIJ technology, not only increased the legibility of the codes but also significantly reduced initial investment and operating costs moving forward.
• The customer stipulated it was essential the proposed system could provide large high-quality print formats (to aid visibility of the codes when the slates are cured) as well as meeting the tough operating environments of the plant (dust, vibration and variable operating temperatures). Our V-series heads offer both small and large character print formats and are proven to be the most industrial printing technology on the market. Therefore, the tough operating conditions and the requirement to print from underneath the line were no issue to long-term performance or reliability
• Our years of expertise within the industrial sector, in-particular our knowledge of coding & marking construction products, provided added confidence to move forward with Xact. In addition, our systems are also the preferred choice within the customers Metal Framing and Cladding divisions.

About the MPERIA™ V Series Printing System

The MPERIA™ V Series marking system is our robust and reliable large character drop-on-demand (DOD) valve technology specifically designed for challenging industrial environments.  The V-Series marks on porous and non-porous substrates including metal, paper and pulp, wood, concrete and plastic. Powered by MPERIA™, the Matthews VIAjet DOD valve print heads are considered the fastest in the industry, marking products at speeds in excess of 400 meters/min, with the longest life expectancy of any comparable technology.

Click here to watch a video on MPERIA™ and the benefits it could bring to your business.

For further information about MPERIA™ and our range of printing technologies, please call Xact on 0151 479 3020 or email info@xactpack.co.uk

A global stationery manufacturer streamlined their operation with MPERIA’s™ world renowned L-Series marking system.  Following on from our installation of a customised print & apply labelling machine to meet the primary packaging requirements, Xact provided the customer with a turnkey end-of-line solution for their secondary packaging comprising of printing, scanning, conveying and case sealing systems for their inner and outer cases.

Xact proposed the latest MPERIA™ L-Series TIJ high resolution inkjet printer which, in comparison to CIJ technology not only provides a higher print quality but also significantly reduces initial investment costs as well as operating costs moving forward.

Our MPERIA™ L Series printing system offered unrivalled flexibility in comparison to other printers reviewed during the tender process. As well as meeting the general requirements of the application (high-resolution printing of variable product information, logos & barcodes), other features & benefits key to the customer moving forward with Xact included;

• The power and flexibility to manage both the inner and outer case coding processes at separate areas of the production line using one controller, not only enhanced the operation but also reduced the amount of hardware at the line and initial investment costs.

• Effortless integration with the customers’ existing product database simplifies the control and management of print files away from the production line.

• Scanner compatibility at the line provides simultaneous selection of print files for the inner and outer case coding systems, eliminating operator error.

• Another key factor in the decision-making process was the scalable design and ease in which our MPERIA™ printing system can be expanded as their business grows, as the customer plans to implement a new packing line next year. MPERIA™ provides them with a future-proof system, ensuring their investment is secure.

About the MPERIA™ L Series Printing System

The system provides exceptional print resolution and versatility along with unparalleled levels of readability.  Ideal for printing on porous and non-porous materials, the L-Series printheads perform in a range of challenging packaging and industrial environments, such as the coding of outer cases, cartons and uncoated media, bags, timber, plastics, films and construction products.

Watch our showreel of L-Series applications.

Click here to watch a video on MPERIA™ and the benefits it could bring to your business.

For further information about MPERIA™ and our range of printing technologies, please call Xact on 0151 479 3020 or email info@xactpack.co.uk

A market leading manufacturer of sustainable timber construction panels needed a coding solution for marking various types of engineered wood at three different areas within the plant.  This included coated OSB boards, uncoated OSB boards and unitised stacks of OSB boards

The marking processes required small and large character printing capabilities for the application of variable product information, specifications and traceability codes, as well as industry and company logos & graphics.

Following a consultation with our experts we proposed the MPERIA ^TM V-Series printing system.

Key to the decision-making process was the unrivalled flexibility our MPERIA ^TM system provided the business including the facility to standardise on printing equipment and ink across the plant irrespective of the product or marking process.

Amongst other factors influencing the decision-making process were;

• The MPERIA ^TM V-series is proven to be the most industrial printing technology on the market so the challenging production conditions (dust, vibration and variable operating temperatures) were no issue to long-term performance and reliability. Our years of expertise within the industrial sector, in-particular our knowledge of coding & marking construction products also provided added confidence to the customer.
• The flexibility to integrate with their existing database and control systems simplifies the management and selection of product files, helping to eliminate operator error.
• The scalable design and ease in which the MPERIA ^TM system can be expanded to facilitate additional print heads (including a mix of technologies) to meet future marking requirements meant their investment was secure.

Our robust and flexible MPERIA ^TM V-Series met all our clients requirements and more.

Watch a video of the application here:

About the MPERIA™ V Series Printing System

The MPERIA™ V Series marking system is our robust and reliable large character drop-on-demand (DOD) valve technology specifically designed for challenging industrial environments.  The V-Series marks on porous and non-porous substrates including metal, paper and pulp, wood, concrete and plastic. Powered by MPERIA™, the Matthews VIAjet DOD valve print heads are considered the fastest in the industry, marking products at speeds in excess of 400 meters/min, with the longest life expectancy of any comparable technology.

Click here to watch a video on MPERIA™ and the benefits it could bring to your business.

For further information about MPERIA™ and our range of printing technologies, please call Xact on 0151 479 3020 or email info@xactpack.co.uk

Peterborough Arena in the East of England Showground on the 13^th– 14^th of September.  Come visit Xact in booth 73-74

The first UK Produce Industry Fair is fast approaching, a one stop shop for the fresh produce industry showcasing products and services, with the ultimate goal of introducing efficiencies.  Over 7000 visitors are expected to attend over the two days and with free car parking and free entry this is an event not to be missed.

The show is a focus for Xact to launch ‘Xact Control’, an innovative new software solution developed over the last 3 years and designed to create smarter factories by eliminating mistakes and driving efficiencies in the packhouse.  There will be experts on hand to discuss Xact Control with live demonstrations showing how you can integrate coding, labelling and packaging equipment over multiple production lines to ensure a smoother running operation.

Xact will also be on hand to discuss Compac’s award-winning Spectrim grading technology.  In partnership with Compac, Xact aim to provide industry leading fruit grading and packaging solutions that deliver unrivalled quality and consistent fresh produce to the increasingly demanding retail market in the UK.

The show is a great opportunity to talk to key people from Xact about your packhouse and business needs.

For further information about the show and to register for free, please visit https://uk-pif.com/