SITUATION

The company has established itself so well throughout this region that expansion into other markets has come at a rapid pace. Producing approximately 20,000 packages of pastries daily that are shipped across the region their products can be found on the shelves of many of the largest restaurants & hotels.  The family-owned business is dedicated to producing fine quality products.  The rapid expansion has meant adding more production, warehouse and distribution capabilities, whilst maintaining the flexibility to adapt to its customers’ needs and adhere to changing customer codes of practice.

“Our client wanted flexible systems that could cope with the constantly changing lines, as they inspect approximately 35 unique fresh pastry products. Metal detectors that are simple to set-up and can minimize downtime were essential to their decision and the Xact M Series was the ideal product in all aspects”.

Paul Bennion, National Sales Manager, Xact.

SOLUTION

After working with the company on this latest project Xact explained that it’s a necessity for them to utilise an inspection technology that suits different requirements and can quickly handle changes.

They required a technology that can withstand the test of time and the ever-changing demands of the bakery industry.  Our client went with the M Series Metal Detector. 

OUTCOME

“As our client expands into new markets or distributes through new avenues, they are tasked with conforming to new food hygiene and safety standards,  The Xact M Series Metal Detector will ensure they adhere to all necessary regulations and that their targets are met.” Paul Bennion, National Sales Manager, Xact.                  

 

Xact are a market leader in the supply of metal detecting & checkweighing systems.  For further information please call Xact on Tel: 0151 479 3020 or email: info@xactpack.co.uk

“Display until” or “Best Before” dates on labels have always been a problem if production planning dictates that you should pack several days ahead of the batch being shipped to the distribution depot, as is the case with many fruit and vegetable pack houses.
 
This usually causes problems as the old programmes were fairly inflexible with lots of manual modifications to the label design being required to adjust the dates shown on the label. This can often lead to mistakes being made and labels left with the modified dates rather than the original date.
 
When a label sent to the packing machine asks the operator for the “Depot Day”(the day the product will leave to move to the distribution depot), the offset days are now calculated from the depot date. An added safe guard is that the range of dates can be restricted to stop “Display until”, “Best Before” dates a year in advance, for example.

 

 

The modification, which can also allow fruit caliber to be chosen at the time of packing is supplied as a “plugin” (a small additional “add on program” to the current version of Girprint). The label delivery screen shows what will be printed so the operator can check the dates before committing to printing.

For more information on the Girlabel 12 plug in, and how the ‘Depot Day’ could work for you, please contact Xact on 0151 479 3020 or email info@xactpack.co.uk

 

 

High Product Visibility and Fast Production

The ‘Tiger’ is the only machine that can make In Line packs without a metal clip, making it both economical and ecological.

The Inline packs have a strong visual impact giving high visibility of the contents inside.  The machine is extremely easy to use and operated by a large colour touch-screen control panel which can be used by unskilled personnel. The pack is sealed by the ‘thermo welding system’ meaning there is no need for a metal clip.

Material used to make the pack is extruded tubular net and PE film width of 40 mm. This makes the finished product one of the cheapest on the market.

Suitable for: garlic, onions, limes, lemons, citrus fruits in general, chestnuts, etc.

Features of the Rev Inline Pack ‘Tiger’ Machine:

• Fully recyclable
• Small tube system for garlic
• Fast in production
• Welded film, no metal clip needed
• 2 x films = promotional options
• Efficiency – twin netting system
• Inbuilt counting machine as an optional extra
• Thermal transfer print

PLEASE CLICK HERE FOR FURTHER INFORMATION ON THE REV TIGER IN LINE NET PACKING MACHINE 

PLEASE CLICK HERE TO SEE THE MACHINE IN ACTION!

 

To download the specification sheet, please click here.

For further information on the In Line Rev machine please call Xact on 0151 479 3020 or email info@xactpack.co.uk

 The Vega can apply a wineglass label and a ribbon to use as a handle.

Features of the Rev Vega Machine:

– Flexible – suitable for both loose product & punnets.

– Wide variety  – ideal for sweet potatoes, courgettes, peppers, leeks.

– Gentle handling – horizontal design, no drops.

– Labelling – Wine Glass label, direct thermal print.

– Promotions – option of promotional ribbon.

Click here to find out more about the Rev Vega Machine. 

Click here to see the machine in action!

To download the specification sheet, please click here.

For further information on the Rev Vega  machine please call Xact on 0151 479 3020 or email info@xactpack.co.uk

The updated portable semi automatic strapping machine is easy to use and can be placed beside the stacked pallet, avoiding the need to move the load.

Features of the 2820 Machine:

– Portable – Machine can be moved between pallets in despatch area.

– Dual power supply system –  Removable and rechargable batteries.

– Easy to use – Strapping height is manually adjustable – Allows strap from 17 cm. from the floor up to 2 m.

– Brake lever to prevent loose strap .

– Bobbin holder located at the base to enable easy strap changes.

 

To download the specification sheet, please click here.

To watch a video of the machine in action, please click here.

For further information on the In Line Rev machine please call Xact on 0151 479 3020 or email info@xactpack.co.uk

Features of the ‘W Pack’ 

– Registered landscape designs.

– Neat & tidy package.

– Different shape windows – you can choose to have the window front & / or back.

– Flexible – different diameter nets if the fruit calibre changes.

– Minimum expenditure – can be made with existing machines.

– Visibility – customers can see the fruit.

– Nets – different options, sizes, colours, materials.

– Airflow – air flows through the pack.

– Neat pack presentation.

– Good visibility of fruit.

PLEASE CLICK HERE TO VIEW THE MACHINE USED TO CREATE THIS PACK –UB60 GIRBAGGER

TO VIEW THE W PACK PRODUCT PLEASE CLICK HERE

For further information on the W Pack please call Xact on 0151 479 3020 or email info@xactpack.co.uk

The GirBagger is so versatile because:

• It can produce up to 8 pack styles – making it a perfect packaging solution for many types of products such as potatoes, onions, oranges, tangerines, kiwis, avocados, lemons, apples or peaches.
• It has the ability to incorporate and interconnect many elements or devices that can improve the quality of packaging plant, such as the intelligent recognition system supplies (SCS), interconnection with GirControl Plus.  It also has the ability to add a checkweigher.
• No other machine on the market allows such versatility. Its flexibility is valued by packers and producers because it allows them to optimise their investment in machinery.  The machine is compact and saves space in the factory and can grow according to your needs. Any model can be added to in the future and can be modified according to the requirements of the pack and the product.

Check out the latest news from the world of Xact Prepack.

Please click here to read our newsletter:  https://xactpack.co.uk/latest

 

 

 

All of our checkweighers and metal detectors enable manufacturers to ensure their products remain within specification every time while meeting the strictest legislative requirements. 

• Nemesis checkweighers can handle various pack types, including bags, trays and cartons.
• Touch screen capability, user-friendly and intuitive display options.
• Modular space saving design with integrated metal detectors and reject systems.
• Easy operation with fast trouble-free cleaning and maintenance.

See our checkweighers in action by clicking here

Browse our catalogue by clicking here